Effects of ultrasonic vibrations in micro-groove turning.

Abstract:

:Ultrasonic vibration cutting is an efficient cutting process for mechanical micro-machining. This process can generate intricate surface textures with different geometric characteristics. Micro-grooves/micro-channels are among the most frequently encountered micro-structures and, as such, are the focus of this paper. The effectiveness of both the linear and ultrasonic elliptical vibration-assisted machining technique in micro-groove turning is analyzed and discussed in the paper. The paper first investigates the mechanisms of micro-groove generation induced by the linear and elliptical vibration modes. A simplified cutting force analysis method is given to compare the effectiveness of the two modes in micro-groove turning. The surface roughness of the generated micro-grooves is analyzed next and theoretical expressions are given for the two cases. Finally, micro-groove turning experiments are conducted to compare the influences of the two vibration modes on the cutting forces and the surface roughness. The experimental results show that linear vibration-assisted micro-groove turning leads to better surface roughness as compared to the elliptical vibration-assisted case, while elliptical vibration-assisted micro-groove turning shows advantages in terms of decreasing the cutting forces.

journal_name

Ultrasonics

journal_title

Ultrasonics

authors

Zhang C,Guo P,Ehmann KF,Li Y

doi

10.1016/j.ultras.2015.12.016

subject

Has Abstract

pub_date

2016-04-01 00:00:00

pages

30-40

eissn

0041-624X

issn

1874-9968

pii

S0041-624X(15)00333-9

journal_volume

67

pub_type

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