A collaborative approach to lean laboratory workstation design reduces wasted technologist travel.

Abstract:

:Lean methodologies have been applied in many industries to reduce waste. We applied Lean techniques to redesign laboratory workstations with the aim of reducing the number of times employees must leave their workstations to complete their tasks. At baseline in 68 workflows (aggregates or sequence of process steps) studied, 251 (38%) of 664 tasks required workers to walk away from their workstations. After analysis and redesign, only 59 (9%) of the 664 tasks required technologists to leave their workstations to complete these tasks. On average, 3.4 travel events were removed for each workstation. Time studies in a single laboratory section demonstrated that workers spend 8 to 70 seconds in travel each time they step away from the workstation. The redesigned workstations will allow employees to spend less time travelling around the laboratory. Additional benefits include employee training in waste identification, improved overall laboratory layout, and identification of other process improvement opportunities in our laboratory.

journal_name

Am J Clin Pathol

authors

Yerian LM,Seestadt JA,Gomez ER,Marchant KK

doi

10.1309/AJCPE0PI2ENWYWMU

subject

Has Abstract

pub_date

2012-08-01 00:00:00

pages

273-80

issue

2

eissn

0002-9173

issn

1943-7722

pii

138/2/273

journal_volume

138

pub_type

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