Evaluation of screening platforms for virus-like particle production with the baculovirus expression vector system in insect cells.

Abstract:

:Recombinant protein and virus-like particle (VLP) production based on the baculovirus expression vector system is fast, flexible, and offers high yields. Independent from the product, a multitude of parameters are screened during process development/optimisation. Early development acceleration is a key requirement for economic efficiency, and µ-scale bioreactor systems represent an attractive solution for high-throughput (HTP) experimentation. However, limited practical knowledge is available on the relevance and transferability of screening data to pilot scales and manufacturing. The main goal of the present study was to evaluate a HTP µ-bioreactor platform with respect to its aptitude as a screening platform mainly based on transferability of results to benchtop bioreactors representing the conventional production regime. Second question was to investigate to what extent the online sensors of the µ-bioreactor contribute to process understanding and development. We demonstrated that transferability of infection screening results from the HTP µ-bioreactor scale to the benchtop bioreactor was equal or better than that from shaker cultivation. However, both experimental setups turned out to be sub-optimal solutions that only allowed for a first and rough ranking with low relevance in the case of absolute numbers. Bioreactor yields were up to one order of magnitude higher than the results of screening experiments.

journal_name

Sci Rep

journal_title

Scientific reports

authors

Strobl F,Ghorbanpour SM,Palmberger D,Striedner G

doi

10.1038/s41598-020-57761-w

subject

Has Abstract

pub_date

2020-01-23 00:00:00

pages

1065

issue

1

issn

2045-2322

pii

10.1038/s41598-020-57761-w

journal_volume

10

pub_type

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