Scale up of Semisolid Dosage Forms Manufacturing Based on Process Understanding: from Lab to Industrial Scale.

Abstract:

:The scale up of production processes is a major challenge in pharmaceutical industry. Using a quality by design approach, upscaling can be based on the design space, which can be assessed on a small scale. In a previous study, the critical process parameters were identified by a definitive screening design on cetomacrogol ointment. In the current study, this lab scale (0.5 kg) study was scaled up to industrial scale (2000 kg, filling 100g tubes at 75 tubes/min). A similar trend for the influence of filling temperature on ointment yield stress was found for lab and industrial scale production. Furthermore, a process window for ointment filling viscosities was established. It was shown that between 26 and 170 Pa.s ointment could be filled into tubes with a low weight variation (< 0.5% RSD) resulting in a product with a yield stress that meets the pre-set criteria. This approach was subsequently verified using several creams and ointments and showed general applicability.

journal_name

AAPS PharmSciTech

journal_title

AAPS PharmSciTech

authors

van Heugten AJP,Vromans H

doi

10.1208/s12249-018-1063-7

subject

Has Abstract

pub_date

2018-07-01 00:00:00

pages

2330-2334

issue

5

issn

1530-9932

pii

10.1208/s12249-018-1063-7

journal_volume

19

pub_type

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