Improving cultivation processes for recombinant protein production.

Abstract:

:An new cascade control system is presented that reproducibly keeps the cultivation part of recombinant protein production processes on its predetermined track. While the system directly controls carbon dioxide production mass and carbon dioxide production rates along their setpoint profiles in fed-batch cultivation, it simultaneously keeps the specific biomass growth rates and the biomass profiles on their desired paths. The control scheme was designed and tuned using a virtual plant environment based on the industrial process control system SIMATIC PCS 7 (Siemens AG). It is shown by means of validation experiments that the simulations in this straightforward approach directly reflect the experimentally observed controller behaviour. Within the virtual plant environment, it was shown that the cascade control is considerably better than previously used control approaches. The controller significantly improved the batch-to-batch reproducibility of the fermentations. Experimental tests confirmed that it is particularly suited for cultivation processes suffering from long response times and delays. The performance of the new controller is demonstrated during its application in Escherichia coli fed-batch cultivations as well as in animal cell cultures with CHO cells. The technique is a simple and reliable alternative to more sophisticate model-supported controllers.

journal_name

Bioprocess Biosyst Eng

authors

Kuprijanov A,Schaepe S,Aehle M,Simutis R,Lübbert A

doi

10.1007/s00449-011-0571-6

subject

Has Abstract

pub_date

2012-03-01 00:00:00

pages

333-40

issue

3

eissn

1615-7591

issn

1615-7605

journal_volume

35

pub_type

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