Microstructure and mechanical properties of open-cellular biomaterials prototypes for total knee replacement implants fabricated by electron beam melting.

Abstract:

:Total knee replacement implants consisting of a Co-29Cr-6Mo alloy femoral component and a Ti-6Al-4V tibial component are the basis for the additive manufacturing of novel solid, mesh, and foam monoliths using electron beam melting (EBM). Ti-6Al-4V solid prototype microstructures were primarily α-phase acicular platelets while the mesh and foam structures were characterized by α(')-martensite with some residual α. The Co-29Cr-6Mo containing 0.22% C formed columnar (directional) Cr(23)C(6) carbides spaced ~2 μm in the build direction, while HIP-annealed Co-Cr alloy exhibited an intrinsic stacking fault microstructure. A log-log plot of relative stiffness versus relative density for Ti-6Al-4V and Co-29Cr-6Mo open-cellular mesh and foams resulted in a fitted line with a nearly ideal slope, n = 2.1. A stress shielding design graph constructed from these data permitted mesh and foam implant prototypes to be fabricated for compatible bone stiffness.

authors

Murr LE,Amato KN,Li SJ,Tian YX,Cheng XY,Gaytan SM,Martinez E,Shindo PW,Medina F,Wicker RB

doi

10.1016/j.jmbbm.2011.05.010

subject

Has Abstract

pub_date

2011-10-01 00:00:00

pages

1396-411

issue

7

eissn

1751-6161

issn

1878-0180

pii

S1751-6161(11)00112-3

journal_volume

4

pub_type

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